2005 Toyota 4Runner Body Problems
- 106
- Owner complaint records in our dataset
Records are owner complaints, not a measured failure rate.
Owner complaint recordsComplaint records reflect reports in our dataset and do not measure how frequently the problem occurs across all vehicles.
Among these 106 stored complaint records:
- 2 indicate a crash
- 2 indicate injury
- 0 indicate fire
What owners report
- frame rust · 20 records
- frame rusted · 13 records
- failure mileage · 11 records
- passenger side · 8 records
- frame rusting · 7 records
- under body · 7 records
Mileage in stored records
| Band | Records |
|---|---|
| 100–150k mi | 26 |
| 60–100k mi | 26 |
| 150–400k mi | 22 |
| 30–60k mi | 6 |
Complaint records
Owner-submitted complaint content, presented as stored.
Body
FRAME RUSTING AND I HAVE RUST HOLES IN FRAME
ODI 11307435
Body · Suspension
Tl* the contact owns a 2005 toyota 4runner. While driving 45 mph, the rear of the vehicle was moving. The contact stated that the sway bar fractured and detached from the frame. In addition, the traction control and tpms warning indicators were illuminated. The vehicle was not diagnosed or repaired. The dealer and manufacturer were not contacted. The failure mileage was 125,000.
ODI 11289695
Body · Suspension
My vehicle failed inspection due to a hole in the frame. My vehicle has the same frame as the tacoma trucks that have frame rot and have already been recalled.
ODI 11280721
Body
Tl* the contact owns a 2005 toyota 4runner. When the contact took the vehicle to ourisman chantilly toyota (4135 auto park cir, chantilly, va 20151, [redacted]) to be serviced, the mechanic stated that the frame had extensive rust damage. Due to the extensive rust, a hole formed in the frame. The contact was informed that the vehicle was dangerous to operate. The manufacturer was notified and did not assist. The…
ODI 11246427
Body
Frame rust and failure. I have had to have patches put in.
ODI 11231980
Body · Engine
Severe corrosion of frame at the rear body mount location. The body of the vehicle is no longer secured to the frame at this location due to the severe rust. Significant rust also on the front cross frame member which has the tow mounts rendering them useless and unsafe. Cracked exhaust manifold causing excessive engine noise and exhaust fumes. This is a time consuming and costly repair.
ODI 11231033
Body · Steering
Extensive body frame rust.large rusted out holes in frame. Unable to get ma. Vehicle yearly inspection sticker. Emissions test failed (ma. Inspection station #pb004755). Vehicle bought new 6/2005 recommended not to drive vehicle due to extensive holes in frame.
ODI 11222705
Body · Unknown Or Other
Rusted frame of vehicle including cross bar under radiator and on struts attached to wheels. Found during routine maintenance by auto mechanic.
ODI 11207878
Body · Suspension
The fram is rusted and no time known will it give out n cause serious accident.
ODI 11196668
Body
Hi, i own a 2005 4runner and i am concerned about the heavy amount of rusting on the frame. The frame is rusty which is causing heavy flaking of the affected material. The body of the vehicle is pristine but i fear that the premature rusting of the frame will affect the ability to safely drive my 4runner in the future. I am a special education teacher with two young daughters and don't have the income to go out and…
ODI 11196684
Body · Suspension
I took my 4-runner to my mechanic on april 1, 2019 to have the brakes checked and a cv boot repaired. My mechanic called me the next day and informed me that the main support beam of the frame on the passenger side was rusted out and virtually missing on 3 of the 4 sides of the beam. He told me the vehicle could break in half if i hit a bump on the road.
ODI 11194071
Body
Frame rust: the amount of rust is substantial. I have older toyota vehicles with the frames is much better condition. I am meticulous when it comes to maintaining and detailing my vehicles. I thoroughly hose down the underside of my 4runner after long drives to drive to preserve the frame, though i feel as if it is too late. I also have a 2010 tacoma that the frame was serviced at no cost to me. I am a loyal toyota…
ODI 11191986
Body
Excessive frame rust. Has had excessive decomposition and rotting in the very front for several years. Now noticing rot with large holes near critical structural support near rear axle, spring and shock attachment points. Took to local welding shop to see about patching the area near the rear axle and was advised to stop driving the vehicle soon as the frame's integrity is at risk. I am the original owner. Well…
ODI 11203641
Body
Tl* the contact owns a 2005 toyota 4runner. The contact stated that the frame was rusted and pieces were falling off of the vehicle. There were no warning indicators illuminated. The contact called route 22 toyota (located at 109 us-22, hillside, nj 07205, [redacted]) and informed them of the failure. The vehicle was not diagnosed or repaired. The manufacturer was not notified. The failure mileage was 200,000.
ODI 11254678
Body
While the truck was in for inspection and maintenance. Upon removing the front skid plate to access the oil filter, we found major frame rust / rot / holes in frame on passenger side under front skid plate. The cross memeber which holds the front axel and suspension is completely rusted out. The vehicle is undrivable at the moment and will need costly repairs to even come off the lift.
ODI 11171739
Body
Extensive rust has destroyed both the front and rear suspension crossmembers. Mechanic shop has advised that it will no longer pass virginia state safety inspection and must be condemned. After researching this condition further, i am finding this to be a common failure found in 3rd generation 4runners utilized in climates where road salt/chemicals are used.
ODI 11161489
Body
Looked under truck to check for rust, found multiple spots with under-body frame rot (rust, could potentially rust through). The rust could potentially cause a major accident. Unsure if previous owner used "fluid film" or similar product to protect the under-body - i recently found out about pervasive rust rot in the under-body of the 4th gen 4runners. This is most likely caused by the salt solution placed on roads…
ODI 11153168
Body · Service Brakes · Suspension
Toyota dealer failed safety inspection due to rear suspension arm rusted off and a hole rusted through frame. Only has 124,000 miles. Toyota said that vehicle is unsafe to drive and rear end may lift during a hard stop. Rear brake lines are also rusted out.
ODI 11152906
Body
Frame corrosion is causing a hole in the frame similar to that of the tacoma and tundras.
ODI 11152298
Body
Please add the below to: frame corrosion nhtsa action number: dp18002 components structure tonight i was surprised to have my toyota dealer tell me that my 2005 4runner frame was rusted out. He recommended that i not have them do the routine maintenance i had scheduled and he zeroed out the invoice. He questioned whether it was safe to drive, and said it would no longer pass the next inspection. The rest of the…
ODI 11152102
Body
Toyota dealer told me that my frame is soft its dangerous.
ODI 11143348
Body
Excessive frame rust. Rust perforation on frame adjacent to front suspension attachments. Air conditioner condensation dripping onto frame, as well as poor coating quality have led to premature rusting and rust through.
ODI 11152242
Body
Frame rust, drivers side to the front by the exhaust as the frame starts to turn up. Will need to be repaired before next vehicle inspection ... Just passed this years inspection. This is not covered under the toyota recall for other truck frame vehicles.
ODI 11141378
Body
Lost end of muffler ("exhaust tip") while driving due to under body rust. The inspector also noted to me the high level of rust building up on the under body at the last safety inspection. You can see the muffler breakage on img_1722. There also appears to be rust on all welding joints and frame surfaces.
ODI 11161896
Body
Frame rust. The frame has significant amount rust in specific areas of the frame. -the radiator support needs to be completely repaired. As this is part of the frame, i am considered about future failure while driving. At the rear end of the vehicle there is also a large amount of rust, causing holes.
ODI 11133412