1. Toyota 4Runner
  2. Problems
  3. 2004
  4. Suspension

2004 Toyota 4Runner Suspension Problems

59
Owner complaint records in our dataset

Records are owner complaints, not a measured failure rate.

Owner complaint recordsComplaint records reflect reports in our dataset and do not measure how frequently the problem occurs across all vehicles.

Among these 59 stored complaint records:

  • 1 indicate a crash
  • 0 indicate injury
  • 0 indicate fire

What owners report

  • rust frame · 13 records
  • frame rust · 10 records
  • unsafe drive · 9 records
  • frame rusted · 8 records
  • rusted through · 6 records
  • completely rusted · 6 records

Mileage in stored records

BandRecords
100–150k mi20
150–400k mi18
60–100k mi9
30–60k mi1
1–30k mi1

Complaint records

Owner-submitted complaint content, presented as stored.

  • August 31, 2018 · 131,000 miles

    Body · Steering · Suspension

    Since vehicle was 5yrs old the frame has rusted terribly. The rust is so significant there are holes and pieces of it have just fallen off. Currently, the steering joint is so rusted that it cannot be driven safely because it feels like it may lose control on the road. Entire undercarriage appears so badly rusted that i am not sure this vehicle is safe to drive anymore.

    ODI 11140298

  • August 31, 2018 · 128,672 miles

    Steering · Suspension · Unknown Or Other

    Toyota truck frame corrosion upon installation of failed suspension components on my 2004 toyota 4runner, my independent mechanic informed me of substantial frame corrosion. I contacted lynch toyota with my concerns, lynch toyota inspected my 4runner and found substantial frame corrosion, vehicle deemed unsafe, and should not be driven in any capacity, frame replacement recommended by lynch toyota in manchester…

    ODI 11131907

  • August 18, 2018 · 215,117 miles

    Body · Steering · Suspension

    Since buying my forerunner used in 2015 i have only brought it to the dealership for maintenance bed inspections with toyota professional mechanics. Upon bringing my vehicle in for a routine oil change and inspection i was told that the frame is rusted out and unsafe to drive. I was shocked and upset as i've only used a trusted toyota professional mechanics and somehow they seem to have overlooked a frame that was…

    ODI 11174353

  • July 5, 2018 · 151,000 miles

    Steering · Suspension · Unknown Or Other

    While driving on the highway my car went out of alignment due to a rotten torsion bar mount. The entire frame also has lots of rot

    ODI 11128186

  • July 1, 2018 · 140,000 miles

    Body · Suspension · Unknown Or Other

    The frame and structure have rusted from the inside out to an alarming degree. Specifically at the frame weld points in midsection and the rear attachments to axle. It is a safety hazard and it has rusted far more quickly and dramatically than any of the other components. None of my other vehicles have deteriorated in this way.

    ODI 11112779

  • May 1, 2018

    Body · Suspension

    Premature rusting if the frame and other components of the vehicle. Driving could be or turn into a safety hazard.

    ODI 11207918

  • April 24, 2018 · 85,000 miles

    Suspension

    I've had this 2004 toyota 4runner since 2004 i bought it new and have taken good care of it. The body still looks great, no rust on body just has 94000 miles on it. But the under side is awful the frame has holes rusted through at high pressure points like suspension points, cross members for transmission and engine rusted through, its to point that its dangerous to drive. I was told by toyota service rep that the…

    ODI 11099336

  • April 17, 2018 · 140,000 miles

    Body · Suspension

    Frame is rusting out creating a driving hazard which could result in injury to driver and or passengers

    ODI 11088733

  • January 19, 2018 · 164,000 miles

    Suspension

    My 2004 toyota 4runner frame/chasis is rusted throughout. Everything that is not plastic or rubber on the chasis is rusted out. The skid plate is rusted through in several places and needs to be removed or replaced before it falls off. Toyota has recalled vehicles in the past as well as replaced chasis on all but the 2004. Toyota needs to take responsibility and recall the 2004's. The body is in good shape with no…

    ODI 11063676

  • August 15, 2017 · 165,000 miles

    Service Brakes · Suspension · Unknown Or Other

    The fram is excessively rusted from years in 'cold weather states.

    ODI 11124443

  • May 10, 2017 · 101,000 miles

    Suspension

    Frame and rear axle housing rust - caused the upper control arms, which prevent rotation of the rear axel, to disconnect from the housing/frame. Also, steering has become stiff and bumpy as you turn the wheel. This may be due to front crossmember rust or rust on the steering universal joint. I live on long island and have the car bottom washed whenever it has been exposed to snow melting salts/compounds. My mechanic…

    ODI 10985527

  • December 23, 2016

    Body · Suspension

    My 2004 4runner, with less than 80,000 miles, has significant and overwhelming under carriage rust. There is a frame rot hole. One of the trailing arm brackets on the axle has rusted to the point where the trailing arm was no longer connected. This is one of the points where the axel is connected to the vehicle and keeps the axel from rotating. There are front suspension parts completely rusted to the point my…

    ODI 10940217

  • November 1, 2016 · 156,000 miles

    Suspension · Unknown Or Other

    My 2004 toyota 4runner has extreme amounts of rust on the frame to the point where there are actual holes forming. This is a major structural issue for the vehicle and incredibly unsafe. I worry that this may cause an accident or render my vehicle inoperable in the future.

    ODI 11052248

  • July 7, 2016 · 188,700 miles

    Suspension

    Well maintained vehicle failed nh state safety inspection based on significant frame rust. Rust points around radiator support mounts, and passenger side rail, near muffler mount, and rear suspension mount point. With damage, car is unsafe to drive. Toyota states no resolution option exists. Similar year tacomas frames are being replaced with identical damage.

    ODI 10883304

  • April 20, 2016

    Suspension

    Looks like the fran around and in front of the front suspension is rusting in two

    ODI 10860623

  • April 10, 2016 · 220,000 miles

    Body · Power Train · Suspension

    RUST EAT MY FRAME INTO

    ODI 10861247

  • January 16, 2016 · 70,000 miles

    Body · Power Train · Suspension

    There is excessive rust/corrosion on the frame of the truck. The skid plates completely rusted off the truck in 2010. The transmission lines have corroded to the point they have to be replaced. The engine oil cooler and radiator supports have rusted through. The exhaust rusted off the truck in 2010 as well. Currently there is extensive corrosion on the frame of the truck and the suspension components. These issues…

    ODI 10820610

  • December 22, 2015 · 129,881 miles

    Suspension

    Vehicle has 129,881 miles. Severe rust through of frame underside. Had plated & welded. New rust through holes appeared within 6 months of previous weld on same frame structure but in different locations posing imminent rust through failure in center of vehicle. Cannot pass safety inspection.

    ODI 10811797

  • July 13, 2015 · 140,000 miles

    Body · Suspension

    Frame has started rusting near welds and holes. Very poor prevention of rust by toyota. Skid plates totally rusted out and fuzed bolts. Rear diff housing is also rusty. Car will probably fall apart in a year or two.

    ODI 10733529

  • June 30, 2015 · 72,000 miles

    Power Train · Suspension · Unknown Or Other

    I was going 5 mph and hit my brakes. The control arm was ripped from the frame due to rot/rust. Toyota is aware of this problem for 4runners, but has only offered assistance on the tacoma and tundras. The body of my vehicle has no rust anywhere, and the mileage is extremely low. I cannot even find a mechanic to fix it, because the frame is so bad. I was told, if it gets fixed, another part of the frame may fail when…

    ODI 10731909

  • December 31, 2014 · 213,109 miles

    Suspension · Underbody Shields

    Went in for a oil change and was offered a 28 point inspection. At dealership, ira toyota, milford, ma 28 point inspection tells us there is holes and rust in the frame and the vehicle would not pass inspection. This 4runner has been kept in mint condition with receipts to prove. Did some research on line to learn many 4runners and tundra's have been recalled for just this reason. Updated 7/23/15*cn *tr updated…

    ODI 10679775

  • September 4, 2014 · 95,000 miles

    Body · Suspension · Unknown Or Other

    There is lot of rust on frame, under carriage and its also in the suspension. Its also causing fluids to leak and i had to replace the muffler assembly due to rust. I purchased this car as certified used from prestige toyota of nj with only 5000 miles in august of 2005, i purchased this toyota because of their stellar reputation in the auto industry but i am extremely disappointed with this car. I have less than…

    ODI 10926529

  • January 30, 2014 · 132,000 miles

    Suspension · Underbody Shields

    FRAME IS RUSTING OUT. *TR

    ODI 10568208

  • September 16, 2013 · 146,000 miles

    Air Bags · Suspension · Underbody Shields

    Vehicle has abnormal amount of rust on frame metal parts with excessive chipping an corrosion. Also, of almost more concern is that the airbag sensors are completely rotted through, as if they were sacrificial anodes. Frame failure due to abnormal rust could cause a catastrophic accident. Sensor failure of the airbag sensors (behind front bumper) while driving could cause serious injury or death to driver or other…

    ODI 10648797

  • November 1, 2012 · 182,000 miles

    Suspension · Underbody Shields

    2004 4RUNNER LIMITED, FRAME RUSTED OUT. *TR

    ODI 10483299